Nissan Juke Service and Repair Manual : Turbocharger

Exploded View

1. Heat insulator


1. Heat insulator
2. Actuator hose
3. Clamp
4. Turbocharger inlet tube 5. Gasket
6. Gasket
7. Clamp
8. Oil outlet hose
9. Oil return pipe
10. Oil supply tube
11. O-ring
12. O-ring
13. Turbocharger
14. Eye bolt
15. Gasket
16. Oil supply tube

A. To EVAP canister purge volume control solenoid valve
B. To air inlet hose
C. To PCV hose
D. To air duct E. To air inlet tube assembly F. To catalyst convertor

: N·m (kg-m, in-lb): N·m (kg-m, ft-lb)
: Always replace after every: N·m (kg-m, in-lb)
disassembly.: Always replace after every
disassembly.

Removal and Installation

REMOVAL

1. Drain engine coolant. Refer to CO-11, "Draining".

2. Remove engine cover. Refer to EM-25, "Exploded View".

3. Remove air cleaner cover assembly and air cleaner body assembly. Refer to EM-26, "Exploded View".

4. Remove air inlet tube assembly. Refer to EM-31, "Exploded View".

5. Remove cowl top extension. Refer to EXT-20, "Exploded View".

6. Disconnect heated oxygen sensor 2 harness connector.

7. Remove front tube. Refer to EX-5, "Exploded View".

8. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).

9. Remove turbocharger assembly as follows:

a. Remove heat insulator.

b. Remove oil supply tube.

c. Remove mounting nuts of turbocharger.

CAUTION:
Be careful not to deform each turbocharger piping when pulling out the assembly.

INSTALLATION

Install in the reverse order of removal.

NOTE

:

Apply LOCTITE FRENETANCH or equivalent to the threads of the turbocharger oil inlet pipe union to the cylinder head

Inspection

Turbocharger

A. Check for leakage


A. Check for leakage

CAUTION:
When the compressor wheel, turbine wheel or rotor shaft is damaged, remove all the fragments and foreign matter left in the following passages in order to prevent a secondary failure:

Suction side : Between turbocharger and air cleaner Exhaust side : Between turbocharger and outlet duct

INSPECTION AFTER INSTALLATION

Start engine and raise engine speed to check no exhaust emission leaks.

    Catalyst
    2WD 2WD : Exploded View 1. A/F sensor 1 2. Catalyst convertor shroud upper 3. Gasket 4. Catalyst 5. Catalyst convertor support bracket rear 6. Catalyst convertor bracket (RH) A. To exhau ...

    Exhaust manifold
    Exploded View 1. Stud bolt 2. Exhaust manifold cover 3. Exhaust manifold 4. Gasket Engine front : N·m (kg-m, ft-lb) : N·m (kg-m, in-lb) : Always replace after every disassembly. Remova ...

    Other materials:

    Cooling fan
    Component Function Check 1.CHECK COOLING FAN FUNCTION With CONSULT-III 1. Turn ignition switch ON. 2. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III. 3. Touch “LOW” and “Hi” on the CONSULT-III screen. 4. Check that cooling fan operates at each speed. Without CONSULT-III 1. Pe ...

    BCM branch line circuit
    Diagnosis Procedure 1.CHECK CONNECTOR 1. Turn the ignition switch OFF. 2. Disconnect the battery cable from the negative terminal. 3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and connector side). Is the inspection result normal? YES &g ...

    Precautions for Drive Shaft
    • Observe the following precautions when disassembling and assembling drive shaft. - Never disassemble joint sub-assembly because it is non-overhaul parts. - Perform work in a location which is as dust-free as possible. - Clean the parts, before disassembling and assembling. - Prevent the entr ...