Nissan Juke Service and Repair Manual : Exhaust manifold
Exploded View
1. Stud bolt
2. Exhaust manifold cover
3. Exhaust manifold
4. Gasket
Engine front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Drain engine coolant. Refer to CO-11, "Draining".
2. Remove turbocharger. Refer to EM-36, "Exploded View".
3. Remove catalyst convertor. Refer to EM-33, "2WD : Exploded View" (2WD models) or EM-34, "4WD : Exploded View" (4WD models).
4. Remove exhaust manifold cover.
5. Remove exhaust manifold.
• Loosen nuts in reverse order as shown in the figure.
: Engine front
NOTE:
Disregard the numerical order No. 9 to 12 in removal.
6. Remove gasket.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
INSTALLATION
1. Install gasket to cylinder head as shown in the figure.
: Engine front
2. Install exhaust manifold with the following procedure: a. Tighten nuts in numerical order as shown in the figure.
: Engine front
NOTE
:
• Tighten nuts the No.1 to No.4 in two steps.
• The numerical order No.9 to No.12 shows the second step.
3. Install remaining parts in the reverse order of removal.
Inspection
INSPECTION AFTER REMOVAL
Surface Distortion
• Using feeler gauge (A) and straightedge (B), check the surface distortion
of exhaust manifold mating surface in each exhaust port
and entire part.
Limit : Refer to EM-130, "Exhaust Manifold".
• If it exceeds the limit, replace exhaust manifold.
Turbocharger
Exploded View
1. Heat insulator
2. Actuator hose
3. Clamp
4. Turbocharger inlet tube
5. Gasket
6. Gasket
7. Clamp
8. Oil outlet hose
9. Oil return pipe
10. Oil supply tube
11. O-ri ...
Oil pan (lower)
Exploded View
1. O-ring
2. Oil pan (upper)
3. Oil level gauge guide
4. O-ring
5. Oil level gauge
6. Oil pump drive chain
7. Crankshaft sprocket
8. Oil pump sprocket
9. Oil pump chain ...
Other materials:
Parts Requiring Angle Tightening
• Use the angle wrench [SST: KV10112100 (BT8653-A)] for the final tightening
of the following engine parts:
- Camshaft sprocket (INT) bolt
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No the angle wrench is required as bolt flange is
pr ...
Precaution Necessary for Steering Wheel Rotation after Battery Disconnect
NOTE:
• Before removing and installing any control units, first turn the ignition
switch to the LOCK position, then disconnect
both battery cables.
• After finishing work, confirm that all control unit connectors are connected
properly, then re-connect both
battery cables.
• Always use CONS ...
Heater control
Exploded View
1. Intake door cable
2. Air mix door cable
3. Mode door cable
4. Heater control
5. Intake door lever knob
A. To intake door link
B. To air mix door link
C. To mode door link
Removal and Installation
REMOVAL
1. Remove A/C finisher. Refer to IP-13, "Removal and Ins ...