Nissan Juke Service and Repair Manual : Charge air cooler
Exploded View
1. Air inlet tube assembly
2. Air inlet tube bracket
3. Clamp
4. Air inlet hose
5. Gasket
6. Turbocharger
7. Mounting rubber
8. Charge air cooler
9. Air inlet tube assembly
10. Air inlet tube bracket
11. Air inlet hose
12. Air inlet tube assembly
13.Turbochager boost sensor
(with intake air temperture sensor 2)
14. Grommet
15. Grommet
16. Air inlet hose
17. Clamp
18. Recirculation valve
19. Clamp
20. Vacuum hose
21. Gasket
A. To vacuum gallery assembly B. To electric throttle control actuator C. To turbocharger
: Vehicle front
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every
disassembly.
Removal and Installation
REMOVAL
1. Remove front bumper. Refer to EXT-12, "Exploded View".
2. Remove radiator core support upper. Refer to DLK-149, "MR16DDT : Exploded View".
3. Remove air inlet hose between air inlet tube and charge air cooler.
4. Remove charge air cooler (1).
CAUTION:
• Avoid interference between the charge air cooler and radiator.
• When removing charge air cooler, close opening on turbo charger and intake manifold with shop cloth or other suitable material.
INSTALLATION
Install in the reverse order of removal paying attention to the following
points:
• Apply a neutral detergent (fluid) to the joint between hoses and pipes (oil is
not permissible).
• Pay attention to identification mark and direction.
• When installing air inlet hoses and tubes. Refer to EM-31, "Removal and Installation".
Inspection
INSPECTION AFTER REMOVAL
1. Check that the charge air cooler is not full of oil. In that case, clean it with cleaning agent and then let it dry.
2. Check air passages of charge air cooler core and fins for clogging, leaks or deformation. Clean or replace charge air cooler in necessary.
• Be careful not to deform core fins.
• For cleaning procedure of charge air cooler core, refer to CO-19, "Inspection".
Intake manifold
Exploded View
1. Clamp
2. Water hose
3. PCV hose
4. Clamp
5. Gasket
6. Intake manifold
7. Clamp
8. Vacuum hose
9. Vacuum gallery assembly
10. Clamp
11. EVAP hose
12. EVAP servic ...
Catalyst
2WD
2WD : Exploded View
1. A/F sensor 1
2. Catalyst convertor shroud upper
3. Gasket
4. Catalyst
5. Catalyst convertor support bracket rear
6. Catalyst convertor bracket (RH)
A. To exhau ...
Other materials:
No engine braking
Description
CHART 11: NO ENGINE BRAKING
Diagnosis Procedure
1.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-885, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harne ...
P1585 G sensor
Description
• G sensor is installed to floor under instrument lower cover.
• G sensor detects longitudinal G and inclination that affects the vehicle and
outputs to ECM using analog voltage.
ECM converts the analog voltage value to digital signal and transmits the signal
to TCM via CAN comm ...
Temperature A, B and C
The temperature grades A (the highest), B, and C, representing the tire’s resistance
to the generation of heat and its ability to dissipate heat when tested under controlled
conditions on a specified indoor laboratory test wheel. Sustained high temperature
can cause the material of the tire to ...