Nissan Juke Service and Repair Manual : Intake manifold

Exploded View

1. Clamp


1. Clamp
2. Water hose
3. PCV hose
4. Clamp
5. Gasket
6. Intake manifold
7. Clamp
8. Vacuum hose
9. Vacuum gallery assembly 10. Clamp
11. EVAP hose
12. EVAP service port valve 13. EVAP hose
14.EVAP canister purge volume control solenoid valve
15. Bracket
16. Clamp
17. Bracket
18. EVAP hose
19. Clamp
20. EVAP tube
21. EVAP hose
22. Clamp
23. Clamp
24. Water hose
25. Electric throttle control actuator 26. Gasket

A. To turbocharger B. To centralized under-floor piping C. To recirculation valve hose

: N·m (kg-m, in-lb): N·m (kg-m, ft-lb)
: Always replace after every: N·m (kg-m, in-lb)
disassembly: Always replace after every
disassembly

Removal and Installation

REMOVAL

1. Remove engine cover. Refer to EM-25, "Exploded View".

2. Pull out oil level gauge.

CAUTION:


Cover the oil level gauge guide openings to avoid entry of foreign materials.

3. Disconnect turbocharger boost sensor (with intake air temperature sensor 2) harness connector. Refer to EM-31, "Exploded View".

4. Remove air inlet tube assembly. Refer to EM-31, "Exploded View".

5. Disconnect water hoses from electric throttle control actuator as follows: • Attach plug to prevent engine coolant leakage when engine coolant is not drained. Refer to CO-11, "Draining".

CAUTION:
Perform this step when the engine is cold.

NOTE:
This step is not required when removing only intake manifold.

6. Disconnect electric throttle control actuator harness connector.

7. Remove electric throttle control actuator.

CAUTION

:
• Handle carefully to avoid any shock to electric throttle control actuator.

• Never disassemble electric throttle control actuator.

8. Disconnect EVAP canister purge volume control solenoid valve harness connector, and them remove bracket with EVAP canister purge volume control solenoid valve.

9. Remove vacuum gallery.

10. Disconnect PCV hose (intake manifold side).

11. Remove intake manifold (1) with the following procedure.

• Loosen and remove intake manifold mounting bolt (A).

• Loosen mounting bolts in reverse order as shown in the figure.


• Loosen mounting bolts in reverse order as shown in the figure.

NOTE:: Engine front


NOTE:
Disregard the numerical order No.6 in removal.

CAUTION:
Cover engine openings to avoid entry of foreign materials.

INSTALLATION


INSTALLATION

Note the following, and install in the reverse order of removal.

Intake Manifold
1. Check if gasket is not dropped from the installation groove of intake manifold.

2. Install intake manifold with the following procedure:

a. Tighten in numerical order as shown in the figure.

NOTE:: Engine front


NOTE:
• Tighten bolt the No.1 in two steps.

• The numerical order No.6 shows the second step.

3. Install in the reverse order of removal after this step.


3. Install in the reverse order of removal after this step.

Electric Throttle Control Actuator • Tighten bolts of electric throttle control actuator equally and diagonally in several steps.

• Perform “Throttle Valve Closed Position Learning” after repair when removing harness connector of the electric throttle control actuator. Refer to EC-135, "Work Procedure".

• Perform “Throttle Valve Closed Position Learning” and “Idle Air Volume Learning” after repair when replacing electric throttle control actuator. Refer to EC-135, "Work Procedure" and EC-136, "Work Procedure".

    Air cleaner and air duct
    Exploded View 1. Mass air flow sensor 2. Gasket 3. Clamp 4. Air duct (suction side) 5. Clamp 6. Air cleaner cover assembly 7. Mounting rubber 8. Air cleaner filter 9. Air cleaner body ...

    Charge air cooler
    Exploded View 1. Air inlet tube assembly 2. Air inlet tube bracket 3. Clamp 4. Air inlet hose 5. Gasket 6. Turbocharger 7. Mounting rubber 8. Charge air cooler 9. Air inlet tube assem ...

    Other materials:

    Evaporative emission system
    Inspection 1. Visually inspect EVAP vapor lines for improper attachment and for cracks, damage, loose connections, chafing and deterioration. 2. Check EVAP canister as follows: a. Block port (A). Orally blow air through port (B). Check that air flows freely through port (C). b. Block port (B ...

    A/C on signal
    Component Function Check 1.CHECK A/C ON SIGNAL With CONSULT-III 1. Turn ignition switch ON. 2. Operate blower motor. 3. Select “AIR CONDITIONER” of “BCM” using CONSULT-III. 4. Select “AIR COND SW” in “DATA MONITOR” mode. 5. Check A/C ON signal when the A/C switch is operated. Is the inspec ...

    Removal and installation
    HORN Exploded View WITHOUT VEHICLE SECURITY SYSTEM 1. Horn high 2. Horn low 3. Horn bracket WITH VEHICLE SECURITY SYSTEM 1. Horn low 2. Horn bracket Removal and Installation REMOVAL Without Vehicle Security System 1. Remove the front center grille and front side grille (LH/RH). Re ...