Nissan Juke Service and Repair Manual : Brake pedal

Exploded View

WITHOUT ESP

1. Clevis pin


1. Clevis pin
2. Brake pedal assembly 3. Brake pedal pad
4. Stop lamp switch
5. Clip
6. Snap pin

: N·m (kg-m, ft-lb): Apply multi-purpose grease.


WITH ESP: N·m (kg-m, ft-lb)


WITH ESP

1. Clevis pin


1. Clevis pin
2. Brake pedal assembly 3. Brake pedal pad
4. Brake switch/brake pedal position switch
5. Clip
6. Stop lamp switch
7. Snap pin

: N·m (kg-m, ft-lb): Apply multi-purpose grease.


Removal and Installation: N·m (kg-m, ft-lb)


Removal and Installation

REMOVAL

1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".

2. Disconnect the stop lamp switch and the brake switch/brake pedal position switch harness connectors.

3. Rotate the stop lamp switch and the brake switch/brake pedal position switch (1) counter clockwise to remove.

4. Disconnect the accelerator pedal harness connector and harness clip.

5. Remove snap pin (1) and clevis pin (2) from clevis (3) of brake


5. Remove snap pin (1) and clevis pin (2) from clevis (3) of brake booster.

6. Remove the steering member stay (1).


6. Remove the steering member stay (1).

7. Remove the brake pedal assembly.

CAUTION:
Hold the brake booster and master cylinder assembly so as not to drop out or contact them other parts.

8. Remove accelerator pedal from brake pedal assembly. Refer to ACC-3, "Removal and Installation".

9. Perform inspection after removal. Refer to BR-22, "Inspection and Adjustment".

INSTALLATION


INSTALLATION

Note the following, and install in the reverse order of removal.

• Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been already applied) NOTE

:
The clevis pin may be inserted in either direction.

• Perform adjustment after installation. Refer to BR-22, "Inspection and Adjustment".

Inspection and Adjustment

INSPECTION AFTER REMOVAL

• Check for the following items and replace the brake pedal assembly if necessary.

- Check the brake pedal upper rivet (made by aluminum) (A) for deformation.

- Check the brake pedal for bend, damage, and cracks on the welded parts.

- Check the lapping length (D) of sub-bracket (B) and slide plate (C).

D : 6.5 mm (0.256 in) or more

• Check clevis pin and plastic stopper (A) for damage and deformation.


• Check clevis pin and plastic stopper (A) for damage and deformation.

If any is found, replace clevis pin.

ADJUSTMENT AFTER INSTALLATION


ADJUSTMENT AFTER INSTALLATION

• Adjust each item of brake pedal after installing the brake pedal assembly to the vehicle. Refer to BR-9, "Inspection and Adjustment".

• Perform the release position learning of the accelerator pedal.

- MR16DDT: Refer to EC-134, "Work Procedure".

- HR16DE: Refer to EC-542, "Work Procedure".

    Brake piping
    Front : Exploded View WITHOUT ESP 1. Brake tube 2. ABS actuator and electric unit (control unit) 3. Connector 4. Connector bracket 5. Master cylinder assembly 6. Brake booster 7. Lock pl ...

    Other materials:

    B1115 satellite sensor RH
    DTC Logic DTC DETECTION LOGIC DTC CONFIRMATION PROCEDURE 1.CHECK SELF-DIAG RESULT With CONSULT-III 1. Turn ignition switch ON. 2. Perform “Self Diagnostic Result” mode of “AIR BAG” using CONSULT-III. Without CONSULT-III 1. Turn ignition switch ON. 2. Check the air bag warning lamp statu ...

    Front bumper
    Exploded View 1. Front side grille RH 2. Front side grille LH 3. Bumper side bracket RH 4. Front center grille 5. Emblem 6. Bumper reinforcement 7. Energy absorber 8. Bumper end rubber RH 9. Bumper fascia 10. Screw grommet 11. Bumper bracket cover 12. License plate bracket 13. ...

    P0031, P0032 A/F sensor 1 heater
    DTC Logic DTC DETECTION LOGIC DTC CONFIRMATION PROCEDURE 1.PRECONDITIONING If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait wait at least 10 seconds before conducting the next test. TESTING CONDITION: Before performing the following p ...