Nissan Juke Service and Repair Manual : Brake pedal
Exploded View
WITHOUT ESP
1. Clevis pin
2. Brake pedal assembly
3. Brake pedal pad
4. Stop lamp switch
5. Clip
6. Snap pin
: Apply multi-purpose grease.
: N·m (kg-m, ft-lb)
WITH ESP
1. Clevis pin
2. Brake pedal assembly
3. Brake pedal pad
4. Brake switch/brake pedal position
switch
5. Clip
6. Stop lamp switch
7. Snap pin
: Apply multi-purpose grease.
: N·m (kg-m, ft-lb)
Removal and Installation
REMOVAL
1. Remove instrument lower panel. Refer to IP-13, "Removal and Installation".
2. Disconnect the stop lamp switch and the brake switch/brake pedal position switch harness connectors.
3. Rotate the stop lamp switch and the brake switch/brake pedal position switch (1) counter clockwise to remove.
4. Disconnect the accelerator pedal harness connector and harness clip.
5. Remove snap pin (1) and clevis pin (2) from clevis (3) of brake booster.
6. Remove the steering member stay (1).
7. Remove the brake pedal assembly.
CAUTION:
Hold the brake booster and master cylinder assembly so as
not to drop out or contact them other parts.
8. Remove accelerator pedal from brake pedal assembly. Refer to ACC-3, "Removal and Installation".
9. Perform inspection after removal. Refer to BR-22, "Inspection and Adjustment".
INSTALLATION
Note the following, and install in the reverse order of removal.
• Apply the multi-purpose grease to the clevis pin and the mating faces. (Not necessary if grease has been already applied) NOTE
:
The clevis pin may be inserted in either direction.
• Perform adjustment after installation. Refer to BR-22, "Inspection and Adjustment".
Inspection and Adjustment
INSPECTION AFTER REMOVAL
• Check for the following items and replace the brake pedal assembly if necessary.
- Check the brake pedal upper rivet (made by aluminum) (A) for deformation.
- Check the brake pedal for bend, damage, and cracks on the welded parts.
- Check the lapping length (D) of sub-bracket (B) and slide plate (C).
D : 6.5 mm (0.256 in) or more
• Check clevis pin and plastic stopper (A) for damage and deformation.
If any is found, replace clevis pin.
ADJUSTMENT AFTER INSTALLATION
• Adjust each item of brake pedal after installing the brake pedal assembly to the vehicle. Refer to BR-9, "Inspection and Adjustment".
• Perform the release position learning of the accelerator pedal.
- MR16DDT: Refer to EC-134, "Work Procedure".
- HR16DE: Refer to EC-542, "Work Procedure".
Brake piping
Front : Exploded View WITHOUT ESP 1. Brake tube 2. ABS actuator and electric unit (control unit) 3. Connector 4. Connector bracket 5. Master cylinder assembly 6. Brake booster 7. Lock pl ...Other materials:
Parking brake switch signal circuit
Diagnosis Procedure
1.CHECK COMBINATION METER INPUT SIGNAL
1. Turn ignition switch ON.
2. Check the voltage between combination meter harness connector and ground.
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK PARKING BRAKE SWITCH SIGNAL CIRCUIT ...
Basic inspection
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow
DESCRIPTION OF TROUBLE DIAGNOSIS FLOWCHART
DETAILS OF TROUBLE DIAGNOSIS FLOWCHART
1.OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain as much information as possible about the
conditions and environment under
which the malfunction oc ...
Precaution for Seat Belt Service
CAUTION:
• Before removing the front seat belt pre-tensioner assembly, turn the ignition
switch off, disconnect
battery negative terminal and wait at least 3 minutes.
• Do not use electrical test equipment for front seat belt pre-tensioner
connector.
• After replacing or reinstalling front s ...