Nissan Juke Service and Repair Manual : Input shaft and gear
Exploded View
1. Input shaft front bearing
2. Input shaft
3. Snap ring
4. Input shaft rear bearing
5. Adapter plate
6. Bushing
7. 5th input gear
8. 5th-reverse baulk ring
9. Synchronizer lever
10. 5th-reverse synchronizer hub
11. 5th-reverse coupling sleeve
12. Retaining pin
13. Reverse gear
: Apply gear oil.
: Replace the parts as a set.
: Always replace after every
disassembly.
: N·m (kg-m, ft-lb)
Disassembly
Refer to TM-37, "Disassembly" for disassembly procedure.
Assembly
Refer to TM-43, "Assembly" for assembly procedure.
Inspection
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, bend, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer Hub and Coupling Sleeve Check the following items and replace if necessary.
• Breakage, damage, and unusual wear on contact surface of coupling sleeve, synchronizer hub, and insert key.
• Coupling sleeve and synchronizer hub move smoothly.
Baulk RingBaulk Ring Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Check contact surface of baulk ring cam and insert key for excessive wear, uneven wear, bend, and damage. Replace if necessary.
Bearing
Check bearing for damage and unsmooth rotation. Replace if necessary.
Transaxle assembly
Exploded View CASE AND HOUSING 1. Differential side oil seal 2. Clutch housing 3. 2 way connector 4. Oil gutter 5. Air breather inner tube 6. Filler plug 7. Gasket 8. Transaxle case 9 ...Mainshaft and gear
Exploded View 1. Mainshaft front bearing outer race 2. Mainshaft front bearing inner race 3. Mainshaft 4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone 7. 1st outer baulk ...Other materials:
4WD mode indicator lamp (4WD-V)
Component Function Check
1.4WD MODE INDICATOR LAMP OPERATION CHECK
1. Turn the ignition switch ON.
2. Change 4WD mode switch to “4WD-V”.
3. Check that 4WD mode indicator lamp (4WD-V) turns on.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Proceed to diagnosis proc ...
Door lock and unlock switch
Driver side
DRIVER SIDE : Component Function Check
1.CHECK FUNCTION
1. Select “DOOR LOCK” of “BCM” using CONSULT-III.
2. Select “CDL LOCK SW”, “CDL UNLOCK SW” in “DATA MONITOR” mode.
3. Check that the function operates normally according to the following
conditions.
Is the inspection resul ...
Inspection
INSPECTION AFTER INSTALLATION
• Check accelerator pedal moves smoothly within the whole operation range
when it is fully depressed and
released.
• Check accelerator pedal securely returns to the fully released position.
• For the electrical inspection of accelerator pedal position sensor. Refe ...