Nissan Juke Service and Repair Manual : Fluid cooler system

Exploded View

1. Copper washer


1. Copper washer
2. CVT fluid cooler tube 3. Hose clamp
4. Fluid cooler hose A
5. Fluid cooler tube
6. Fluid cooler hose B
7. Fluid cooler hose C
8. Transaxle assembly
9. Fluid cooler hose D
10. Fluid cooler hose E 11. Fluid cooler hose F 12. Bypass valve
13. Fluid cooler
14. Air guide
15. Bracket A
16. Bracket B

A. To radiator

Removal and Installation: Vehicle side


Removal and Installation

REMOVAL

1. Remove engine under cover.

2. Remove front bumper assembly. Refer to EXT-13, "Removal and Installation".

3. Remove air guide from fluid cooler.

4. Remove fluid cooler hose E and fluid cooler hose F.

5. Remove fluid cooler.

6. Remove air duct (inlet). Refer to EM-26, "Removal and Installation".

7. Remove fluid cooler hose C and fluid cooler hose D.

8. Remove bypass valve from bracket B.

9. Remove fluid cooler hose A and fluid cooler hose B.

10. Remove fluid cooler tube.

11. Remove bracket A and bracket B.

12. Remove CVT fluid cooler tube from transaxle assembly.

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:
Never reuse copper washer.

• When installing CVT fluid cooler tube (1) to transaxle assembly: - Contact CVT fluid cooler tube a boss portion (A) of the transaxle case.

- Tighten the bolt of CVT fluid cooler tube without moving the CVT fluid cooler tube

• Refer to the followings when installing fluid cooler hose.


• Refer to the followings when installing fluid cooler hose.


*: Refer to the illustrations for the specific position each hose clamp tab.


*: Refer to the illustrations for the specific position each hose clamp tab.

- The illustrations indicate the view from the hose ends.

G : Vehicle frontF : Vehicle upper
- When installing hose clamps center line of each hose clamp tabG : Vehicle front


- When installing hose clamps center line of each hose clamp tab should be positioned as shown in the figure.

- Insert fluid cooler hose according to dimension (L) described below.


- Insert fluid cooler hose according to dimension (L) described below.


- Set hose clamps (1) at the both ends of fluid cooler hose (2) with


- Set hose clamps (1) at the both ends of fluid cooler hose (2) with dimension (A) from the hose edge.

- Hose clamp should not interfere with the bulge of fluid cooler tube.


- Hose clamp should not interfere with the bulge of fluid cooler tube.

Inspection


Inspection

INSPECTION AFTER INSTALLATION

Check for CVT fluid leakage and CVT fluid level. Refer to TM-184, "Inspection".

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