Nissan Juke Service and Repair Manual : Body construction
Body Construction (RHD Models)
1. Outer side body
2. Outer front pillar reinforcement
3. Upper inner front pillar
4. Lower dash
5. Hoodledge reinforcement
6. Lower front pillar hinge brace
7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement
12. Inner front sill reinforcement
13. Inner sill
14. Front floor reinforcement
15. Front floor
16. Front outrigger
17. Outer sill reinforcement
18. Plate nut
19. Inner center pillar
20. Center pillar reinforcement
21. Center pillar hinge brace
22. Center sill reinforcement
23. Inner sill extension
24. Inner rear wheelhouse
25. Outer rear wheelhouse
26. Rear roof rail brace
27. Inner rear pillar reinforcement
28. Rear fender extension
29. Inner rear pillar
30. Inner rear wheelhouse reinforcement
Body Construction (LHD Models)
1. Outer side body
2. Outer front pillar reinforcement
3. Upper inner front pillar
4. Lower dash
5. Hoodledge reinforcement
6. Lower front pillar hinge brace
7. Weld nut
8. Side dash
9. Upper hinge plate
10. Lower hinge plate
11. Inner front pillar reinforcement
12. Inner front sill reinforcement
13. Inner sill
14. Front floor reinforcement
15. Front floor
16. Front outrigger
17. Outer sill reinforcement
18. Plate nut
19. Inner center pillar
20. Center pillar reinforcement
21. Center pillar hinge brace
22. Center sill reinforcement
23. Inner sill extension
24. Inner rear wheelhouse
25. Outer rear wheelhouse
26. Rear roof rail brace
27. Inner rear pillar reinforcement
28. Rear fender extension
29. Inner rear pillar
30. Inner rear wheelhouse reinforcement
31. Upper inner front pillar reinforcement
Rear Fender Hemming Process
1. A wheel arch is to be installed and hemmed over the left and right outer wheel houses.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer wheel house.
CAUTION:
Ensure that the area that is to be glued around the outer wheelhouse is
undamaged or defaced.
PROCEDURE OF THE HEMMING PROCESS
• Peel off old bonding material on the surface of the outer wheelhouse and clean thoroughly.
• Peel off a primer coat in the specified area where new adhesive is to be applied on rear fender (the replacing part).
• Apply new adhesive to both specified areas of the outer wheelhouse and rear fender.
<Adhesive> 3M™ Automix™ Panel Bonding Adhesive 08115 or equivalent
• Attach rear fender to the body of the car, and weld the required part except the hemming part.
• Bend the welded part starting from the center of the wheel arch
gradually with a hammer and a dolly. (Also hem the end of the
flange.)
• Hemming with a hammer is conducted to an approximate angle of
80 degrees.
• Starting from the center, hem the wheel arch gradually, using slight back and forth motion with a hemming tool.
• Seal up the area around the hemmed end of the flange.
Corrosion protection
Description
To provide improved corrosion prevention, the following anti-corrosive
measures have been implemented in
NISSAN production plants. When repairing or replacing body panels, it is
nece ...
Replacement operations
Description
• This section is prepared for technicians who have attained a high level of
skill and experience in repairing
collision-damaged vehicles and also use modern service tools and equipmen ...
Other materials:
Fuel filler lid opener
Exploded View
1. Fuel filler lid opener cable
2. Cable protector
3. Fuel filler lid lock assembly
4. Fuel filler lid assembly
5. Spring
6. Bumper rubber
: Clip
: Do not reuse
Fuel filler lid
FUEL FILLER LID : Removal and Installation
REMOVAL
1. Fully open fuel filler lid.
2. Remove ...
Precaution
Precautions for Drive Shaft
• Observe the following precautions when disassembling and assembling drive
shaft.
- Never disassemble joint sub-assembly because it is non-overhaul parts.
- Perform work in a location which is as dust-free as possible.
- Clean the parts, before disassembling and ...
P0638 electric throttle control actuator function
DTC Logic
DTC DETECTION LOGIC
NOTE:
If DTC P0638 is displayed with DTC P0120 or P2100, first perform trouble
diagnosis for DTC P0120 or P2100.
Refer to EC-909, "DTC Logic" (P0120), EC-997, "DTC Logic" (P2100).
Diagnosis Procedure
1.CHECK ELECTRIC THROTTLE CONTROL ACTU ...